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Super Duty blowing fuses

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NOS42
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Post  maverick November 13th 2012, 4:47 pm

Do any of you guys know what would cause my 2003 to blow the #17 fuse in the panel under the steering column? After driving for hours on Sunday night, my instrument cluster lights suddenly went out. Upon checkng, I found that I also had no running lights or marker lights. After replacing the fuse, the lights may work for several seconds, maybe a minute, then the fuse blows. Because this takes time to heat up and blow, a slightly higher amp fuse might keep things working, but I know that's just begging for an electrical fire.

I've checked (and disconnected) the trailer wiring plug and all 4 corner lamps are working until the fuse blows. Could this be some sort of relay problem?
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Post  maverick November 14th 2012, 4:44 am

up
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Post  NOS42 November 14th 2012, 4:24 pm

Most likely the shifter handle on the column....overdrive button wires rub causing this issue....easy repair
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Post  maverick November 14th 2012, 5:31 pm

Thanks much. I'll check that out.
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Post  maverick November 15th 2012, 9:47 am

NOS42, you have a pm.
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Post  NOS42 November 15th 2012, 10:19 am

Back at ya
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Post  maverick November 15th 2012, 11:20 am

You da man! cheers
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Post  NOS42 November 15th 2012, 12:08 pm

Glad I could help......Mike
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Post  IDT-572 November 15th 2012, 12:12 pm

maverick wrote:Do any of you guys know what would cause my 2003 to blow the #17 fuse in the panel under the steering column? After driving for hours on Sunday night, my instrument cluster lights suddenly went out. Upon checkng, I found that I also had no running lights or marker lights. After replacing the fuse, the lights may work for several seconds, maybe a minute, then the fuse blows. Because this takes time to heat up and blow, a slightly higher amp fuse might keep things working, but I know that's just begging for an electrical fire.

I've checked (and disconnected) the trailer wiring plug and all 4 corner lamps are working until the fuse blows. Could this be some sort of relay problem?

Using a larger fuse on a faulted circuit is called a smoke test and is widely used in home garage settings and driveways. It usually finds the short but also usually with costly results.

I don't recommend this test , but have used it on occasion when temper over rode better judgement. Cool
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Post  NOS42 November 15th 2012, 12:16 pm

All repaired....no smoke test needed...lol
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Post  IDT-572 November 15th 2012, 12:18 pm

NOS42 wrote:All repaired....no smoke test needed...lol

Glad to hear, Idea Wink What did you find?
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Post  maverick November 15th 2012, 12:40 pm

Damnedest thing I ever saw. A seemingly unrelated system causing the problem. The wiring in the steering coluumn that runs to the "tow/haul" switch at the end of the shifter was slightly chafed...I mean SLIGHTLY. It would blow the light system fuse but the "tow/haul" would continue to work normally. I'd have NEVER found that one on my own. To NOS42....A public "HATS OFF". cheers
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Post  69F100 November 15th 2012, 4:48 pm

IDT-572 wrote:
maverick wrote:Do any of you guys know what would cause my 2003 to blow the #17 fuse in the panel under the steering column? After driving for hours on Sunday night, my instrument cluster lights suddenly went out. Upon checkng, I found that I also had no running lights or marker lights. After replacing the fuse, the lights may work for several seconds, maybe a minute, then the fuse blows. Because this takes time to heat up and blow, a slightly higher amp fuse might keep things working, but I know that's just begging for an electrical fire.

I've checked (and disconnected) the trailer wiring plug and all 4 corner lamps are working until the fuse blows. Could this be some sort of relay problem?

Using a larger fuse on a faulted circuit is called a smoke test and is widely used in home garage settings and driveways. It usually finds the short but also usually with costly results.

I don't recommend this test , but have used it on occasion when temper over rode better judgement. Cool


I have also used this test ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ Mad
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Post  Frank Merkl November 15th 2012, 8:17 pm

back when I worked on the bench another tech used that method to find a short in a New "86 Cadillac , I ended up with it after he got run off and I had the privilage of replacing the body harness!!
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Post  maverick November 15th 2012, 8:26 pm

Frank Merkl wrote:back when I worked on the bench another tech used that method to find a short in a New "86 Cadillac , I ended up with it after he got run off and I had the privilage of replacing the body harness!!
Frank

So the method really works! It pinpointed that bad harness. Laughing Laughing
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Post  Frank Merkl November 15th 2012, 8:43 pm

not really a bad harness but a miss aligned harness in the drivers side sill cover and a screw had rubbed a wire , shouldn't have been that hard to find without melting the whole harness !! He took a piece of 10 gauge wire from the batt and plugged into a 22 guage wire and let it smoke!!
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Post  schmitty November 15th 2012, 9:48 pm

Frank Merkl wrote:not really a bad harness but a miss aligned harness in the drivers side sill cover and a screw had rubbed a wire , shouldn't have been that hard to find without melting the whole harness !! He took a piece of 10 gauge wire from the batt and plugged into a 22 guage wire and let it smoke!!
Frank

Kind of like using a payloader bucket to finish drywall. It gets the job done, but you just have to replace a little more than what you needed to. Laughing
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